Tuesday, June 18, 2013

Does Your Vinyl Printing Flow Where You Want It To Go?

Print shops are cashing in on the vinyl boom, but not without overcoming myriad challenges. There’s the limited color gamut of inksets and the color matching obstacles that may result. There’s the choice between coated and uncoated media and its response to ink. There are incompatible file types that can cause snags in the workflow. Don’t forget about the tight deadlines and the occasional unforeseen problem.
The good news for digital print shops is this: sign making software can take some of the X factor out of the print-to-vinyl equation. Software vendors continue to innovate with new iterations ­ and even entirely new programs ­ aimed at streamlining the printing process onto vinyl. Under the umbrella of printing workflow software, you can find a software solution to meet the challenges of daily production.
“Software seems like an afterthought when you are buying a printer. You can easily spend $250,000 on a printer and forget about the software that runs it,” says Mike Chramtchenko, director of marketing for Ottawa, Ontario-based CADLink Technology, makers of Digital Factory printing workflow software. “But successful vinyl prints depend on having the right software.”
Help! Incompatible Files! 
The right sign making software can help you avoid a major headache known as file incompatibility. Compatibility between Adobe Photoshop, Adobe Illustrator and other design programs is a challenge that can sideline your shop before you ever begin the print process.
You’ve probably experienced the dilemma. Some of your clients use Adobe Photoshop for everything they do. Other clients are sold on Adobe Illustrator as their design program of choice. Still others may use Adobe InDesign, QuarkXpress or some other program you rarely work with. That could lead to EPS files, AI files, JPEG files, TIFF, JDF files or any one of scores of other file types.
Here’s the headache in the making: In order to print the client’s award-winning design on vinyl, the file’s data format has to be compatible with your printing equipment. That sometimes requires the printer’s import-expert filter to translate from one version of a format type, such as EPS or AI, to another. That hasn’t always been a smooth process, but some informal industry standards and new iterations of sign making software are tackling the challenge.
“EPS and AI files seem to have chronic problems when you upgrade from one version to another,” says Jim Fasset, president of San Marcos, Calif.-based Aries Graphics International, makers of Sign Wizard software. “These issues used to force agencies to keep upgrading from one iteration to the next. Adobe’s PDF file format is a great answer to that challenge.”
Designers can covert all types of files to PDF, including Photoshop files, Word Documents and even web pages. These are some of the reasons there is a move in the sign software industry toward accommodating PDF import and export formats, according to Fasset. In fact, he adds, it’s rapidly becoming the standard because it offers more compact files. Instead of burning the file on a CD and shipping it to the customer or waiting for him to pick it up, the files can usually be e-mailed. The PDF format also
Facing the Vinyl
File incompatibility is just where the digital printing challenges begin, however. Once you get a handle on compatibility, you move on to color matching and cost cutting, according to Daniel Barefoot, president of Burbank, Calif.-based Graphics One, an online store for large format printing solutions in over 100 countries. One way to cut costs is to use color profiling software so you can match the colors your customer requires without having to repeatedly reprint.
If you want Coca-Cola red, for example, you need to have the right combination of ink and media that makes for a match. A spectrophotometer, software that allows you to measure colors to create the right blend, is vital to that process. That measurement is called the IC profile. But it doesn’t end there. You also need an IC-Compliant rip software package for processing.
“If you are imaging a truck side you have to make sure your red is correct when it prints to vinyl,” Barefoot says. “That’s a different process than if you are trying to print the same red onto fabric. The IC profile is extremely important to measure the media and ink combinations.”
Barefoot recommends Wasatch Computer Technology’s SoftRIP for large format digital inkjet printers. The printer is just a “dumb machine that dots the media,” he says, it’s the software that makes the process intelligent. Wasatch’s software drives up to four printers at one time. Barefoot says the software’s ability to manage the file processing for the printers saves the digital print shop time and money.
Printing on Que
Greater automation abilities are also finding their way into sign making software to address the need for output quality, speed and minimizing wastes. New products let you RIP up to three devices at the same time and print to as few or as many printers as you need to in order to meet your production deadlines. You can output to any device, from printers to cutters, to thermal to hybrids. Built-in ques let the digital print shop prioritize the order in which the files print.
“Let’s say you are printing on a Roland and half the print jobs are going on to vinyl and the other half are going to photo gloss paper,” Chramtchenko says. “Digital Factory lets you set up a que for each different type of media, then drag all the appropriate jobs on each que. If you want to run the photo gloss batch first, you can do that. If you want to run the vinyl first you can do that.”
Since vinyl is almost always printed and cut, having a built-in cutting engine and RIP in your sign making software is a real requirement. Bundling those elements into one workflow production software package makes the process seamless because you only have to give the printer a single command rather than manning each piece of individual software manually.
Thinking out of the box
Third-party sign industry software manufacturers are surely thinking out of the box when it comes to making printing to vinyl ­ and other substrates ­ easier. New tools in their packages continually add increases in time savings to your shops workflow, variable data elements, faster engines and on and on. Not to mention that the most current versions will give you the best import of other file formats from other softwares, which by itself may save a lot of time. So don’t lag behind the curve too far with the intent to save money, while costing yourself a lot of time.
All real factors to keep you thinking about the business plan for your company and how to optimize your plan to best benefit your long-term goals. It always looks easy from the outside, but objectively looking at the details on the inside is what separates the successes from the failures. Keep thinking and keep moving forward.

The Science of Sign Mounting

QuickMOUNT
Every business owner wants to advertise, grow, and expand business. Sign positioning and location are crucial when striving to achieve these goals.
QuickMOUNT™ is an economical, comprehensive sign mounting system for windows, stationary vehicles, and other clean, smooth surfaces.
QuickMOUNT™ is ideal for attention grabbing storefront perpendicular signage. Restaurants, car dealerships, sidewalk shops, and retail stores can promote their sales and deals using this mounting system, which features a frustration free installation process. Virtually every glass or smooth surface six inches wide can support a QuickMOUNT™ system. Installation literally takes seconds!
Follow these easy steps to install and use QuickMOUNT™:
1)     Ensure the sign-mounting surface is clean.
2)     Position QuickMOUNT™ in the desired location on the sign-mounting surface.
3)     Twist to lock: Rotate the QuickMOUNT™ base until the unit snaps and locks with a strong hold.
4)     Insert signage: Align the sign hole with the QuickMOUNTTM, then secure the bolt.
5)     Repeat this process with the remaining sign holes.
Signs may easily display indoors and outdoors with QuickMOUNT™. A major advantage to QuickMOUNT™ is that no additional fasteners or mounting hardware are necessary to mount a sign.
Large suction cups, an alternative to QuickMOUNTTM, require hook attachments to hold up signs. QuickMOUNT™ distinguishes itself from large suction cups in several ways. Large suction cups such as Staples Suction Cups with Hooks and Uline Large Suction Cups with Hooks, are designed with a plunger-like approach. When the cup is pushed down, air expels from the interior of the cup to create a seal. A common problem with large suction cups is that they constantly pull their weight from the window or other sign-mounting surface, increasing the risk they will fall. Another limitation of large suction cups is that they only function for indoor use. While the grip of large suction cups lasts for minutes or hours, the grip of QuickMOUNT™ lasts for days. Valuable time used to position a sign on a store window on a daily basis would quickly add up; better uses of such time would be to stock products, provide customer service, or design new signs.
Instead of using a plunger-like approach, QuickMOUNT™ employs continual negative pressure, which creates a strong, even vacuum seal. This results in a significantly stronger suction maintained by a stabilization flange. A quarter inch hole in the upper and lower corners of the sub-straight allows for the control knobs to securely hold a sign. QuickMOUNT™ is designed to keep pressure on the edge of the foot, maintaining constant surface contact to prevent air from entering the vacuum. As its base rises, the applied force on the flange increases to maintain pressure.
For more information about how QuickMOUNT™ can help your businesses publicize and grow, visit the QuickMOUNTTMinformation page on the Supply 55 website.

BannerPro Professional Banner Hemming System

BannerPRO
Since time is money, saving money means saving time.  When it comes to signBannerPROand banner creation, this concept especially reigns true. The less time between sign conceptualization and sign completion, the more benefits reaped. Naturally, a sign on display sooner, and therefore longer, can make a difference in, say, campaign returns, or the number of items sold in a week. BannerProTMan efficient and low cost professional banner hemming system, maximizes efficiency and convenience.  It is a workflow product because it promotes workflow smoothness, therefore expediting production processes.
BannerProTM, constructed with heavy-duty steel, employs impulse heat. Impulse heat quickly heats and cools the welding device on BannerProTM, resulting in an energy surge that forms a strong weld. The foot pedal, which controls BannerPro’sTM power and heat, enables both of the machine operator’s hands (which could be used to guide sign media or perform other tasks) to be free during the sign manufacturing process. Heating and cooling are completely dependent on the foot pedal’s compression.  The solid-state electronic timer guarantees consistent welds with every use.
BannerProTM (patent pending) which is available at Supply55, performs banner hemming, creates pole pockets, and makes pocket signs.
Pockets signs, also known as bag signs, are an alternative to Coroplast signs. Sign manufacturers do not need to purchase vinyl or step stakes to complete and display their finished sign. When utilized, pocket signs hang on a wire or “u” shaped stake, otherwise called a political stake. Speaking of “political,” an abundance of these signs displayed last November may have even influenced your vote.
Pole pockets, which enable people to insert a pole through a banner’s height or length, are invaluable marketing tools. Remember the last time you spotted a lantern sign advertising a festival or charitable organization? Thank pole pockets. Pole pockets are important features of parade banners. Marching band members often flaunt their school slogan in the Memorial Day parade using these nifty banner elements.
Perimeter hems, or banner hems, ensure sign durability while providing signs with a clean, finished, and professional appearance. Signs look sharp and possess enough strength to hold up in the elements, including, but not limited to, wind generated by cars driving or from a severe rainstorm.

Printer Parts and Accessories

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Cutter Accessories

Precision cutting is only as good as the separation job afterwards. Our weeding pen, popping pen, and precision tweezers are specifically designed to improve your workflow from print/cut to installation. Ask your dealer for genuinie Supply55 precision cutter accessories.

Dampers

Supply55 is proud to offer a complete line of high performance dampers for Roland, Mutoh and Mimaki ink-jet printers. Supply55 dampers meet or exceed OEM performance specifications and are priced much lower, thus reducing the cost of properly maintaining your printer. Always ask your service provider for genuine Supply55 dampers.

Cap-Tops

Supply55 cap-tops have been engineered to our exacting standards, providing extended life over OEM cap-tops. These high performance cap-tops will make your printer “rock” like never before while reducing your cost of operation. Be sure to ask your service provider for genuine Supply55 cap-tops.

Mist Pads

Mist Pad maintenance is an important part of keeping your printer in top operating condition. Check the condition of your mist pad on a weekly basis and replace as necessary with a genuine Supply55 mist pad.

Print Head Adaptors

Print head adaptors are truly a lifesaver as well as a pocketbook saver. In the event you or your service provider damages a head adaptor nipple when replacing a damper or servicing your printer, you can salvage the print head by simply replacing the print head adaptor, there in saving hundreds of dollars. Another Supply55 genuine replacement part.

Please feel free to call us at 877-550-5590 | 734-668-0755 or email us at sales@supply55.com for additional information on our printer parts and accessories, or if you’re interested in becoming an authorized dealer.

Guardian Laminators Overview

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Guardian Laminators™ are an affordable, easy to use solution for all of your finishing, laminating and mounting needs. The Guardian system’s intuitive design makes for quick and easy use, maintenance, and cleaning… saving you time on production. Solid, all steel construction provides high quality performance and ensures Guardian Laminators are built to last.

Features

  • All steel component construction
  • Forward/reverse functionality
  • Upper and lower idler bars
  • Variable speed (up to 23 ft/min)
  • 65’” Laminating width
  • Lower mandrel with double ended tension brake
  • Adjustable pressure settings
  • Easy loading drop-in supply shafts
  • Removable feed table
  • Crowned high-quality silicone rollers
  • One (1) year parts warranty
  • Optional take-up system
  • Optional media mandrel kit

Guardian Emergency Stop
Emergency
Stops
Safety switches are featured in both front and rear positions for easy access.
Guardian Safety Plate
Safety
Plate
Guards the rollers and ensures media goes in, but fingers stay out.
Guardian Magic Bar
Magic Bar
System
Upper and lower idler bars provide accurate positioning for a smooth, clean finish.
Guardian Mandrel Kit
Lower
Mandrel
Equipped with a standard lower mandrel and an optional media mandrel kit.
Guardian Controls
Variable
Speed
The control panel allows for variable speeds up to 23 ft/min, forward and reverse.
Please feel free to call us at 877-550-5590 | 734-668-0755 or email us at sales@supply55.com for additional information on Guardian Laminators or if you’re interested in becoming an authorized dealer.

MediaGrip

mediagrip_step-1

MediaGRIP™ is an affordable, easy to use workholding device developed by Supply55 to assist with cutting media on two axes, thus freeing up your hands and saving time on production. The intuitive design of MediaGRIP makes for quick and easy use, installation, and removal.
MediaGRIP is ideal for accurately cutting labels, heat transfer material, and multiple prints. Solid, all steel construction ensures that your MediaGRIP is built to last.
More Information: Click Here

Features

  • All steel component construction
  • Rubber grip
  • Adjustable grip placement
  • Easy to install table bracket

MediaGRIP Align+Clamp
Align & Clamp
Quickly and easily secure your media to your work table for fabrication and cutting.
MediaGRIP Cut Horiz
Cut Horizontal Axis
After securing your media, complete your horizontal axis cuts.
MediaGRIP Cut Vert
Cut Vertical Axis
Upon completing all horizontal cuts, proceed to vertical cuts. Start at the margin furthest from MediaGRIP, working towards the clamp progressively.

Reel PRO

reelpro-full-singlecutout
Patent Pending
Tired of damaging print jobs as they hit the floor collecting dust and dirt?
Would you like to run your printer unattended?
Would you like to start minimizing waste from damaged prints?
If you answered “yes” to any of the above questions Supply55 has the answer: ReelPRO™
ReelPRO is an affordable, easy to install, easy to use take-up system which will allow you to take control of your workflow. At the heart of ReelPRO is a proprietary patent pending drive train developed by Supply55 which provides superior performance and reliability. ReelPRO will immediately start saving you money through improved efficiency when printing longer jobs: banners, vehicle wraps, wallpaper, signs, etc.

Features

  • Unattended printing
  • Avoid dust and dirt on printed images
  • Eliminate waste through improved workflow
  • Stop kinking and scratching prints as they are moved from the printer to your work tables, or as they hit the floor
  • Improve your profitability through increased efficiency
Please feel free to call us at 877-550-5590 | 734-668-0755 or email us at sales@supply55.com for additional information on ReelPRO or if you’re interested in becoming an authorized dealer.